Client Name: The Dhamra Port Ltd.
The Dhamra Port Company Limited (DPCL), a 100% subsidiary of Adani Ports and SEZ, operates one of India’s deepest draft ports, capable of accommodating super cape-size vessels. As a multi-user, multi-cargo port, Dhamra is poised to become the largest and most efficient port on the east coast of India.
Product Used: Metal MS Scaffolding
Challenges & Issues Encountered:
Maintenance at Heights: Maintenance tasks were carried out at various heights, up to 30 feet, across different areas of the port. This created challenges in ensuring safety and accessibility during the work.
Space Consumption: The metal scaffolding required numerous parts, both major and minor, which occupied significant space. This led to operational bottlenecks and complications during audits.
Maintenance and Repairs: The need for frequent repairs of MS scaffolding increased ongoing costs and reduced its overall lifespan, leading to recurring expenses.
Time-Consuming Setup: The erection of scaffolding was labor-intensive and time-consuming, resulting in delays and inefficient use of resources.
Safety Concerns: The absence of user guides or manufacturer manuals made it difficult to safely erect the scaffolding. Additionally, the lack of proper climbing methods heightened the risk of accidents.
Corrosion Issues: MS scaffolding was prone to rust when exposed to moisture, compromising its strength and durability over time.
Electrical Conductivity: The conductive nature of MS scaffolding posed significant safety risks, especially during maintenance work near substations and drive rooms, increasing the likelihood of electrical hazards.
This combination of challenges made the use of metal MS scaffolding inefficient, unsafe, and costly for the maintenance work at the port.
Implications of Challenges
The challenges with metal scaffolding resulted in:
The use of Metal MS Scaffolding for maintenance at heights up to 30 feet at the port led to several challenges. The scaffolding's numerous parts took up significant space, causing operational bottlenecks and issues during audits. Frequent repairs increased costs and reduced its lifespan. The setup process was time-consuming, leading to delays, while the lack of user guides and proper climbing methods raised safety concerns. The scaffolding also faced corrosion from moisture, compromising its integrity. Additionally, its conductive nature posed safety risks when working near substations and drive rooms.
Product Acquired: Y-Access XO FRP Scaffolding
To overcome these challenges, Dhamra Port Ltd. adopted Y-Access XO FRP Scaffolding for its maintenance tasks.
Product Features
Non-Conductive: Built from fiberglass, this scaffolding is shockproof and non-sparking, ensuring safety near electrical systems.
Weather-Proof: Resistant to extreme temperatures, fiberglass scaffolding outperforms aluminum and steel alternatives.
Safe and Reliable: Equipped with advanced 3T construction, self-cleaning adjustable legs, and features like snap locks and stabilizers, the scaffolding ensures stability and safety during use.
Durability: Fiberglass construction resists corrosion and wear, offering extended lifespan and reliability.
Solution Benefits
Key Advantages:
Elimination of Hidden Maintenance Costs: The robust design and corrosion resistance of FRP scaffolding significantly reduced the need for frequent repairs, saving on costs.
Reduced Maintenance and Breakdown Time: The quick assembly and enhanced performance minimized downtime, allowing faster completion of maintenance tasks.
Improved Productivity and Safety: Enhanced safety features and ease of movement created a secure environment, boosting worker efficiency and confidence.
Durable and Non-Conductive: FRP scaffolding’s durability and non-conductive properties made it ideal for use around electrical equipment and in harsh weather conditions.
Outcome
The implementation of Y-Access XO FRP Scaffolding led to significant improvements for Dhamra Port Ltd.:
Productivity Boost: Maintenance productivity increased by 3X. For example, 1 hour spent erecting a single MS scaffold was now used to set up 3 scaffolds, with easy movement between locations.
Cost Savings: Operational and maintenance costs were reduced by 2X due to less manpower, quick and easy tower assembly.
Enhanced Safety and Efficiency: The non-conductive nature of FRP scaffolding improved safety, especially around electrical work, and streamlined maintenance tasks.
Conclusion
The Dhamra Port Ltd. (Adani Group) adoption of Y-Access XO FRP Scaffolding revolutionized their HVAC and electrical maintenance processes. By addressing the limitations of metal scaffolding, they achieved remarkable gains in productivity, cost savings, and safety. This transformation has set a new benchmark for efficiency and innovation in port maintenance operations.
Additionally, the Dhamra Port team appreciated the comprehensive training and support provided by Y-Access, enabling their workforce to use the scaffolding effectively and safely.
If you are looking for an access solution to prioritize safety, then check Y-Access Manufacturing’s range of work-at-heigh products. Our products are designed to provide superior protection while ensuring maximum durability and longevity. Don't compromise on safety, choose Y-Access Manufacturing for all your ladder needs.
Reach out to us at: sales@ymfg.co.in or call: +91-9015964626